Noise complaints typically occur when the motor is installed near frequently occupied areas. Here are four ways you can reduce noise.
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Nuts & Bolts
- In a retrofit (induction motor replaced with a Turntide Smart Motor), a minimum of
4 nuts and bolts are removed and reinstalled.
Check that all motor and motor mounting plate bolts and nuts are properly
tightened.
- In a retrofit (induction motor replaced with a Turntide Smart Motor), a minimum of
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Belt Tension
- If the belt is too tight, this forces the motor to operate at a higher torque
consequently increasing the noise level. Measure the belt tension with a belt
tension gage. - If you do not have a gage, keep this in mind: 1/64” of belt deflection is required for every 1” of distance between the motor and fan shaft.
Using an example calculation:
If the distance between the fan and motor shafts is 16”, you should have ¼” of
deflection in the belt (64 divided by 16). Put downward pressure on the belt to see
how far it will move.
• If less than ¼” then the belt is too tight.
• If greater than ½” then the belt is too loose.
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Fan Pulley and Motor Pulley Alignment
- Use a straight edge to verify pulley alignment.
- Verify that all pulley set-screws are secure
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Isolation Feet
- Motor isolation feet can reduce the motor decibel level up to 50%.
- Motor isolation feet can reduce the motor decibel level up to 50%.
- If the belt is too tight, this forces the motor to operate at a higher torque
- Confirm the motor feet are installed properly using the Motor Isolator Feet Install Guide
- Check that the wires are connected per wiring diagram
- Check belt alignment between pulleys. Improper alignment can cause abnormal noises.
- Make sure the motor pulley is secured to the motor shaft, if it is loose, it can misalign the belt.
- Make sure the motor is firmly secured to the motor mounting plate. A loose motor can cause vibrations which can make weird noises.
- Noise during startup can be caused by an older firmware on the motor controller.
- Make sure that the motor controller has the latest firmware installed.
- Noises combined with vibration that start and stop, check the data cable for continuity.
- Make sure that the data cable is properly connected and secured on both ends, vibrations can occur if the cable is loose.
- Motor terminal box is one of the largest sources of audible noise for our motor.
- Make sure that locknut is not securing it tightly to the NPT fitting it will vibrate more and make more noise.
- Adjusting the speed of the motor can decrease motor noise.
- The speed can be increased or decreased in increments of 10 RPM while measuring dB level to find the RPM that provides the lowest dB level.
- If none of these steps resolve the issue, escalate to engineering and replace the motor.